Crimp Quality Assurance

Schleuniger offers several products for quality assurance and trace-ability of quality data. From crimp force monitoring, crimp height measuring and pullforce testing devices to fully integrated networks including software for central data management and analysis.
  » SawPolish Unit 6
  1. With the SPU 6 it is possible to saw and polish crimped,ultrasonic weltered or spliced connections.

    Measuring range:0-6 mm² (AWG 32-10)
    Buzz saw blade:40 x 0.4 mm (1.57" x 0.01")

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  » SawPolish Unit (SPU 60)
  1. With the SPU 60 it is possible to saw and polish crimped, ultrasonic weltered or spliced connections

    Measuring range : up to 60 mm²
    Buzz saw blade: 100 x 1.0 mm
    Option: SPU 100 for cross sections > 100 mm²

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  » ESU 6
  1. The Electrolyte-Staining-Unit allows an easy conditioning of a polished surface of crimped, ultrasonic weltered or spliced connections.

    Measuring range: 0-6 mm² (AWG 32-10)

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  » MZU 1.3
  1. The Macro Zoom Unit is a microscope for providing micro-graphs of crimped, ultrasonic welded or spliced connections.

    Interface: USB
    Resolution camera: 1.3 Megapixel

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  » WinCrimp
  1. The WinCrimp software enables quick and accurate collection of pull test and crimp force data as well as crimp-height and width measurement. It will sig-nificantly add to the traceability of your quality assurance data

    Max. cross section: 50 mm² (AWG 0)
    Crimping force: 25 tons
    Stroke: 40 / 50 mm (1.57-1.96"), adjustable

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  » Crimp Height Measuring Device
  1. The CHM and CHME crimp height measuring devices are designed to measure the crimp height of crimped cables and wires.
    CHM Measuring range : 12.7 mm (0.5")
    CHME measuring value memory: 48 measurement series

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SawPolish Unit 6

Sawing & polishing unit for Crimp Cross Section Analysis


The SPU 6 Saw & Polishing Unit is a component of the MicroGraph System for the creation of high quality cross-sectional images of crimp connections and others.
» Very simple handling
» Efficient and quick cleaning
» Cleaning directly under the optics possible
» No waiting time
» Environmentally-friendly
Technical Specifications
Cross Section Range 0 - 6 mm² (32 - 10 AWG)
Polishing Wheel Ø 100 mm (3.94")
Pulling Modes Pull + Break
Safety IP20
Dimensions (L x W x H) 300 x 255 x 145 mm (11.81“ x 10.03“ x 5.70“)
Weight 8.5 kg (18.7 lbs.)
CE-Conformity The SawPolish Unit 6 fully complies with all CE and EMC equipment guidelines relative to mechanical and electrical safety and electromagnetic compatibility.
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SawPolish Unit (SPU 60)

Sawing & polishing unit for Crimp Cross Section Analysis


The SPU 60 Saw & Polishing Unit is a component of the MicroGraph System for the creation of high quality cross-sectional images of crimp connections and others.
» Excellent cutting surface
» For processing rear and side feed banded terminals
» Wide cross section range up to 60 mm²
Technical Specifications
Cross Section Range Up to 60 mm²
Larger cross sections available on request with SPU 100
Circular Saw Blade VHM 100 x 1.0 mm (standard)
Other blade widths available on request
Polishing Wheel Ø 100 mm (3.94")
Pulling Modes Pull + Break
Safety IP20
Dimensions (L x W x H) 450 x 330 x 170 mm (17.71“ x 12.99“ x 6.69“)
Weight 35 kg (77.1 lbs.)
CE-Conformity The SawPolish Unit (SPU 60) fully complies with all CE and EMC equipment guidelines relative to mechanical and electrical safety and electromagnetic compatibility.
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ElectrolyteStaining Unit (ESU) 6

Sample staining unit for Crimp Cross Section Analysis


The ESU 6 ElectrolyteStaining Unit is a component of the MicroGraph System for the creation of high quality cross-sectional images of crimp connections and others. Very simple handling Efficient and quick cleaning Cleaning directly under the optics possible No waiting time Environmentally-friendly
» Very simple handling
» Efficient and quick cleaning
» Cleaning directly under the optics possible
» No waiting time
» Environmentally-friendly

Technical Specifications
Cleaning Process Electrolytic-Staining process (electro-chemical process)
Staining Pen Tip Material Felt tips
Pulling Modes Pull + Break
Safety IP20
Dimensions (L x W x H) 150 x 150 x 90 mm (5.9 x 5.9 x 3.5“)
Weight 1.7 kg (3.74 lbs.)
CE-Conformity The ElectrolyteStaining Unit (ESU) fully complies with all CE and EMC equipment guidelines relative to mechanical and electrical safety and electromagnetic compatibility.
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MacroZoom Unit (MZU 1.3)

Sample inspection system for Crimp Cross Section Analysis


Microscope for visual analysis of cross-sectional images of crimped connections.
» Precise results in real-time
» Simple connection and installation with standard PC
» Clear illumination with LED ring light
» Analysis according to international standards
» Quality software for measuring and analysis
Technical Specifications
Lens Coverage 1.0 x 0.8 mm up to 6.8 x 5.1 mm
(0.04 x 0.03” up to 0.26 x 0.2”)
MZU for SPU 6
2.6 x 2.0 mm up to 17.1 x 12.8 mm
(0.10 x 0.08“ up to 0.67 x 0.50“)
MZU for SPU 60
Illumination LED ring light
Lens and Zoom MacroZoom lens with 9 incremental zoom steps
Camera USB 2.0 camera
Resolution 1.3 Megapixel
Software CrimpLab®
pc PM-compatible PC
Processor Pentium 3
Memory Min. 512 MB RAM
Graphics Card Min. 32 MB
Operating System Microsoft Windows® 2000, SP4;
Microsoft Windows® XP, SP2; Microsoft Windows® Vista
Microsoft Windows® 7
Pulling Modes Pull + Break
Safety IP20
Interfaces USB 2.0
Dimensions (L x W x H) 200 x 255 x 400 mm
(7.87“ x 10.03“ x 15.74“)
Weight 1.7 kg (3.74 Ibs.)
CE-Conformity The MacroZoom Unit (MZU 1.3) fully complies with all CE and EMC equipment guidelines relative to mechanical and electrical safety and electromagnetic compatibility.
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WinCrimp

Production Management Software


The WinCrimp software enables quick and accurate collection of pull test and crimp force data and will significantly add to the traceability of your quality assurance data. The basic software version allows for uploading / downloading of critical parameters. The additional statistical version performs SPC analysis on downloaded results data for printing and graphing. The basic software is included in all machines with integrated crimp force monitoring.
Technical Specifications
System Requirements Processor 486 or higher
32 MB Ram
CD Rom drive for installation
Screen resolutions 800 x 600 at minimum, small fonts
16 MB Memory (incl. 2 languages, 5.8 MB each)
System software: Windows 95, 98, ME, NT, 2000, XP, or 7
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ACO 05

Automatic Crimp Force Monitor


Electronical crimp force monitoring system for crimping and strip & crimp machines.
» High process reliability & repeatability
» Very suitable for crimp high quality network
» Officially approved by leading car manufacturers as a high-quality, reliable system
» PC interface & WinCrimp PC software included
Technical Specifications
Max. Charge 40'000 pC
Measuring Range 60 dB
Display 2 x 16 characters
Applied Force Accuracy = or < 2%
Pulling Modes Pull + Break
Measured-Value Memory 22 x 4 billion measurements per channel, batery-buffered
Safety IP 40
Dimensions (L x W x H) 170 x 180 x 105 mm (6.7“ x 7.1“ x 4.1“)
Weight 2.0 kg (4.4 lbs.)Incl. base plate
CE-Conformity The ACO 05 fully complies with all CE and EMC equipment guidelines relative to mechanical and electrical safety and electromagnetic compatibility.