Crimp Applicators

From universal crimp applicators to pneumatic crimping machines, programmable stripping & crimping machines and crimp quality assurance equipment such as crimp force monitoring or pull testing machines, Schleuniger offers solutions for all your crimping needs.
  » HeavyCrimper PS / PR
  1. Crimp applicator for use with side and end feed, banded terminals. Quick change system is integrated.

    Max. cross section: 35 mm² (AWG 2)
    Stroke:40 mm
    Feed type: pneumatic
    Stroke:40 - 44 mm

  2. click to enlarge
  » HeavyCrimper XL
  1. Crimp applicator for use with loose piece terminals (e.g. hexagonal terminal ends).

    Stroke:50 mm

  2. click to enlarge
  » Prisma Crimper
  1. 4 Pin-8 Punkt crimping tool for processing loose piece terminals. Developed especially for automatic machines.The crimp height is adjustable stepless. Optionally with crimp force monitoring.

    Max. Outer Diameter:7 mm

  2. click to enlarge
  » Uni-G
  1. For use with side and end feed, banded terminals with either open or closed barrel construction. Various types of contact carrier strip positions possible.
    Wire range:0.08-6 mm² (AWG 28-10)
    Feed type:pneumatic
    Stroke:38 - 44 mm (1.50 - 1.73")

  2. click to enlarge
  » Uni-A
  1. Crimp Applicator for use with side, single, double and rear feed banded terminals with eiterh open or closed barrel construction. Can be used with most all Crimping machines that accept mini-style applicators

    Wire size range : 0.08-6 mm² (AWG 28-10)
    Feed type: mechanical / pneumatic
    Stroke : 40 mm
    Coil weight :80 kg (177.8lbs.)

  2. click to enlarge
  » Uni-A FA
  1. The side feed applicator is applicable for the processing of all banded ferrules.

    Wire size range :0.5-2.5 mm² (20-14 AWG)
    Feed type:pneumatic
    Stroke:40 mm

  2. click to enlarge
  » Uni-A MB
  1. The side feed applicator with its drum feed system is applicable for the processing of all mylar- banded terminals.

    Wire size range :0.75-6 mm² (22-10 AWG)
    Feed type: pneumatic
    Stroke :40 mm

  2. click to enlarge
Close X

HeavyCrimper

Crimp Applicator


The HeavyCrimper crimp applicators are specially designed for processing larger cable cross sections ranging from 16 - 50 mm² (5 - 1/0 AWG) in combination with the UniCrimp series crimping machines. They can be used on fully automatic crimping machines as well as on benchtop crimping presses.
» Processing of large cross sections up to 50 mm² (1/0 AWG)
» Rugged construction for highest accuracy
» Quick change-system for minimum change-over times
» Micro-adjustment of crimping height in steps of 0.02 mm (0.0008")

Technical Specifications
Shut Height HeavyCrimper PR/PS: 158.38 mm (6.235“)
Applicator HeavyCrimper PR/PS: 1 - 70 mm (0.039“ - 2.756“)
Coil Diameter Crimp applicator PrismaCrimper (optional Daniels WA27 or WA22)
Optional 81 - 152 mm
Feed Type Mechanical
Cross Section Range HeavyCrimper PR/PS: Up to 35 mm² (2 AWG)
Press Stroke HeavyCrimper PR/PS: 40 - 44 mm (1.575“ - 1.732“)
Dimensions (L x W x H) HeavyCrimper PR: 310 x 110 x 180 mm (12.2“ x 4.3“ x 7.1“)
HeavyCrimper PS: 110 x 310 x 180 mm (4.3“ x 12.2“ x 7.1“)
Weight HeavyCrimper PR/PS: 11 kg (24 lbs.)
CE-Conformity The HeavyCrimper fully complies with all CE and EMC equipment guidelines relative to mechanical and electrical safety and electromagnetic compatibility.
Close X

Heavy Crimper XL

Technical Specifications
Shut Height HeavyCrimper XL: 182.98 mm (7.204“)
Applicator HeavyCrimper PR/PS: 1 - 70 mm (0.039“ - 2.756“)
HeavyCrimper XL: n/a
Coil Diameter Crimp applicator PrismaCrimper (optional Daniels WA27 or WA22)
Optional 81 - 152 mm
Feed Type Mechanical
Cross Section Range HeavyCrimper XL: Up To 50 mm²(1/0 AWG)
Press Stroke HeavyCrimper XL: 44 - 50 mm (1.732“ - 1.969“)
Dimensions (L x W x H) HeavyCrimper XL: 140 x 160 x 183 mm (5.5 “ x 6.2 “ x 7.2 “)
Weight HeavyCrimper XL: 12 kg (26 lbs.)
CE-Conformity The HeavyCrimper fully complies with all CE and EMC equipment guidelines relative to mechanical and electrical safety and electromagnetic compatibility.
Close X

Uni-G Applicator

Universal Crimp Applicator


The pneumatic Uni-G applicators are designed for use with side and end feed, banded terminals with either open or closed barrel construction.
» Suitable for automatic and semi-automatic crimping processes
» Virtually unlimited application range
» Simple operation and robust design
» Less wear due to high precision feeding system
Technical Specifications
Crimp Height Adjustment Max. 1.6 mm (0.06”) Increment: 0.02 mm (0.0008”)
Cable Diameter 15 mm (0.59”)
Insulation Crimp Height Adjustment Max. 1.8 mm (0.07”)
Increment: 0.03 mm (0.001”)
Terminal Pitch Side Feed Max. Pitch 37 mm (1.46”)
Max. Length 54 mm (2.13”)
End Feed Max. Pitch 38 mm (1.50”)
Feed Stroke Min. 1 mm (0.04”)
Max. 37 mm (1.46”)
Applicator Crimp applicator PrismaCrimper (optional Daniels WA27 or WA22)
Feed Type Mechanical
Cross Section Range 0.08 – 6 mm² (28 – 10 AWG)
Press Stroke 44 - 38 mm (1.73" or 1.50") Other strokes available on request
Dimensions (L x W x H) Uni-G side feed 100 x 180 x 160 mm (3.93“ x 7.08“ x 6.29“)
Uni-G end feed 190 x 90 x 160 mm (7.48“ x 3.54“ x 6.29“)
Weight 4 kg (8.81 lbs.)
CE-Conformity The Uni-G Applicator fully complies with all CE and EMC equipment guidelines relative to mechanical and electrical safety and electromagnetic compatibility.
Close X

Uni-A Applicator

Universal Crimp Applicator


The Uni-A is a new generation crimp applicator for use in both automatic or semi-automatic benchtop crimping machines. With its innovative uni-body design, the Uni-A universal or mini-style applicator guarantees highest precision. Banded terminals with open or closed barrel construction can easily be processed.
» Lightweight construction for easy handling & highest precision
» Standard tool-less, incremental crimp height adjustment (micro-adjust)
» Front adjustable transport feed (rear & side feed applicators)
» Mechanical ejector design avoiding dual crimping
» Virtually unlimited application range
Technical Specifications
Crimp Height Adjustment Max. 1 mm (0.04”) Increment: 0.02 mm (0.0008”)
Insulation Crimp Height Adjustment Max. 2 mm (0.08”)
Increment: 0.1 mm (0.004”)
Terminal Pitch Min. 1 mm (0.04”)
Max. 30 mm (1.18”) (pneumatic feed recommended for 25 mm or more)
Pitch: Continuous
Base Type 3 point quick change system
Applicator Crimp applicator PrismaCrimper (optional Daniels WA27 or WA22)
Feed Type 4.2 m/s
Mechanical
Cross Section Range 1.7 m/s
0.08 – 6 mm² (28 – 10 AWG)
Press Stroke 40 or 30 mm (1.57" or 1.18")
Other strokes available on request
Dimensions (L x W x H) Uni-A side feed 150 x 120 x 175 mm (5.90“ x 4.72“ x 6.88“)
Uni-A end feed 190 x 75 x 175 mm (7.48“ x 2.95“ x 6.88“)
Uni-A FA/MB 190 x 120 x 175 mm (7.48“ x 4.72“ x 6.88“)
Weight 2.7 kg – 3.5 kg (5.95 lbs. – 7.71 lbs.)
CE-Conformity The Uni-A Applicator fully complies with all CE and EMC equipment guidelines relative to mechanical and electrical safety and electromagnetic compatibility.