Options Cut Strip Terminate

  » ToolingShuttle System (TSS)
  1. The ToolingShuttle System (TSS) is a modular sytstem to minimize change-over timesof CrimpCenter fully automatic crimping (CST) machines and consists of the following main components


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  » ToolingShuttle 60
  1. ToolingShuttle 60 Mobile quick-change unit ShuttleRack 60 Mobile storage rack for several TSS Workstation 60 External work station for setup of ToolingShuttle 60 units CrimpCenter with installed Plug & CrimpTM Adapter Kit


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  » ToolingShuttle 30
  1. Mobile Quick-Change Unit for CrimpCenter ShuttleRack 30 Mobile storage rack for up to 5 ToolingShuttle 30 units TSS WorkStation 30 External work station for setup of ToolingShuttle 30 units


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  » UniCrimp 220 B/BP
  1. Setting up applicators directly on production machines wastes valuable time. To maximize machine efficiency, the Setup Workstation allows operators to prepare applicators and terminals offline on the ToolingShuttle 30 quick change units. All quality requirements, including crimp height and pull test, can be verified while the machine is in production.


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  » Network & EASY Production Server
  1. EASY Production Server is a PC software to optimize production planning via network for an unlimited number of fully automoatic crimping machines. For all models of the CrimpCenter series.


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  » AutoCoiling System
  1. Fully automatic crimping machine with up to 4 processing stations (max. 2 heavy duty crimp stations) for processing extra wide cross sections.
    Coiling Unit 60 Automatic coiling
    Coil Taper > Automatic taping of coils
    Coil Shuttle 60: Mobile stacking unit for coils

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  » CenterStrip CSU
  1. The CSU is a centre stripping unit which is typically placed in line with a wire processing machine.

    Wire size: 0.5-10 mm²
    Stripping length: >5-38 mm

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  » PreFeeder 60
  1. Cable feeding machine, takes wires from all kind of pans and barrels, incl. Conipack.

    Max. wire cross section:6 mm² (AWG 9)
    Production rate:max. 9 m/s (depending on wires and barrels) Automatic taping of coils

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  » PullTester 20
  1. Motorized benchtop device to measure pull forces of wire crimp connections as well as ultrasonic metal welding connections.

    Measuring range:up to 500 N
    Max. stroke: > 48 mm (1.89“)

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  » Crimp Height Measuring Device
  1. The CHM and CHME crimp height measuring devices are designed to measure the crimp height ofcrimped cables and wires.

    CHM measuring range: 12.7 mm (0.5")
    CHME measuring value memory: 48 measurement series

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  » Metronic alphaJET C
  1. The Metronic alphaJET C is a freely programmable inkJET printer with high speed printing head.

    Max. Print speed:2500 characters per second
    Max. Print height:15 mm (0.59") / 6 Zeilen

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  » Other printers (interfaces)
  1. All CrimpCenter models are equipped with interfaces to inkjet printers of Metronic, Imaje and Wiedenbach.

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ToolingShuttle System (TSS)

Modular Quick-Change System for CrimpCenter Series


The ToolingShuttle System (TSS) is a modular system to minimize change-over times of CrimpCenter fully automatic crimping (CST) machines and consists of the following main components: ToolingShuttle, ShuttleRack, TSS Workstation and CrimpCenter.
» Change-over in less than 60 seconds
» For all standard crimp applicators (tooling)
» Retro-fittable for all CrimpCenter models
» Simple and quick handling without additional tools
» Modular concept: expand system according to your requirements
Technical Specifications
CE-Conformity The ToolingShuttle System (TSS) fully complies with all CE and EMC equipment guidelines relative to mechanical and electrical safety and electromagnetic compatibility.
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ToolingShuttle 30

Mobile Quick-Change Unit for CrimpCenter Series


The ToolingShuttle 30 combines the crimp applicator (tooling), terminal reel and paper winder into one mobile quick-change unit for CrimpCenter 3-series fully automatic crimping machines. The ToolingShuttle 30 allows the operator to exchange all three elements simultaneously which significantly reduces changeover time.
» Change-over in less than 60 seconds » For all standard crimp applicators (tooling) » Retro-fittable for all CrimpCenter models » Simple and quick handling without additional tools » Modular concept: expand system according to your requirements
Technical Specifications
Dimensions (L x W x H) 660 mm with terminal reel* (26.0”)
x 140 mm (5.5”)
x 1107 mm with crimp applicator* (43.5”)
Weight Base frame: 7 kg (15.4 lbs.)
Fully equipped: 11.5 kg* (25.3 lbs.)
CE-Conformity The ToolingShuttle 30 fully complies with all CE and EMC equipment guidelines relative to mechanical and electrical safety and electromagnetic compatibility.
Note * Dimensions and weight may vary depending on type of crimp applicator, terminal reel and paper winder.
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EASY Production Server

Production Management Software


EASY ProductionServer is more than just the name of the machine software for all models of the CrimpCenter series - it's a promise kept. It has never been easier to operate a fully automatic cut strip terminate machine. Simple operation with touchscreen, graphical icons, WYSIWYG editor, menu-guided programming and online documentation are only a few of the features.
» Simple operation with touchscreen » Menu-guided programming » Easy-to-understand graphical icons » Fully integrated crimp quality control » All parameters & settings can be saved & retrieved
Technical Specifications
System Requirements : CPU: Intel® Core™ 2 Duo 2 GHz
2 GB RAM
80 GB hard disk
DVD ROM drive
19’’ monitor
Graphic card (16 Bit color depth recommended; resolution 1280 x 1024)
Ethernet network interface card (10 / 100Mbit/s)
MS Windows® XP Professional (SP3) / MS Windows® Vista Business (SP1) / MS Windows® 7 32 Bit / MS Office® 2003 Small Business Edition (MS Office Excel® 2003)
Keyboard and mouse
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AutoCoiling System

Modular Coil-Binding System for CrimpCenter


The modular AutoCoiling System (ACS) eliminates the need for extension conveyors and significantly reduces the floor space required for long-wire applications. The system will automatically coil, bind and batch long wires during production. Due to the flexible and modular design, the system can be retrofitted to CrimpCenter series machines in the field.
» Retrofittable on some CrimpCenter 6-series machines » Simple operation via the CrimpCenter EASY software » High performance with minimal space requirements » Simple setup with separate power supply » Handles single wire applications with or without seals or terminals on either end
Technical Specifications
Wire Length From approx. 4 m to more than 30 m (13.12 ft. – 98.4 ft.) Depending on cable cross-section Sample inspection necessary
Wire Feed Rate Max. 9 m/s (5.72 ft/s)
Depends on wire and wire packaging)
Cable Outer Diameter (O.D.) 0.35 – 2.5 mm² (22 – 13 AWG)
Dimensions (L x W x H) 1000 mm x 720 mm x 1700 mm
(39.37” x 28.35” x 66.99”)
Complete with CoilTaper and CoilStacker
Weight approx. 120 kg (265 Ibs.)
Additionally CoilTaper 60 approx. 25 kg (55 Ibs.) and CoilStacker 60 approx. 30 kg (66 Ibs.)
CE-Conformity The AutoCoiling System fully complies with all CE and EMC equipment guidelines relative to mechanical and electrical safety and electromagnetic compatibility.
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CenterStrip CSU

CenterStripping Unit


The CenterStrip CSU is designed to precisely strip insulation windows from wires and multi-layer cables in a range from 0.5 – 10 mm² (20 – 8 AWG). Short cycle times, simple operation, and easy integration make the CenterStrip CSU an ideal add-on to automatic wire processing systems such as fully automatic crimping machines or cut & strip machines.
» Full insulation cut-out (window)
» Easy integration with various automatic wire processing machines
» Excellent accessibility with vertically raising safety cover
» Fast and simple change-over to other cross sections / stripping lengths
Technical Specifications
Wire Size Range 0.34 - 8 mm² (16 –8 AWG)
Bigger cross sections on request
Cycle Time Max. 500 m/s
Mid Stripping Length 5 – 38 mm (0.2 – 1.4”)
Other sizes on request
Cable Outer Diameter (O.D.) 10 mm (0.39“)
Dimensions (L x W x H) 1200 x 710 x 1450 mm (47.3’’ x 28’’ x 57’’)
Weight 110 kg (220 lbs.)
CE-Conformity The CenterStrip CSU fully complies with all CE and EMC equipment guidelines relative to mechanical and electrical safety and electromagnetic compatibility.
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PreFeeder 60

Prefeeding Machine Puller Type


The highly dynamic PreFeeder 60 prefeeding machine has been specially designed for use with fully automatic crimping machines such as the Schleuniger CrimpCenter models. It feeds wire and cable up to 6 mm² (10 AWG).
Technical Specifications
Cable Diameter 6 mm² (10 AWG)
Stacking Concept n/a
Dereeling Concept Puller type
Storage Spool dereeling
Tractor Speed (Feed Rate) 9 m/s (29.5 ft/s)
Dimensions (L x W x H) 1170 x 600 x 1490 mm (46" x 24" x 58")
Weight 84 kg (185 lbs.)
CE-Conformity The PreFeeder 60 fully complies with all CE and EMC equipment guidelines relative to mechanical and electrical safety and electromagnetic compatibility.
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PullTester 20

Pull Testing Machine


The PullTester 20 is an economical motorized benchtop device for measuring pull forces of crimp connections as well as ultrasonic metal welding connections.
» Speed controlled motor for consistent pull rates
» Simple LCD display for easy programming & reading
» Repeatable & accurate data
» Versatile terminal (crimp) holder
» RS 232 interface for curve analysis & statistics with optional WinCrimp PC software
Technical Specifications
Measuring Range Up to 500 N (110 lbs.)
Bigger cross sections on request
Units of Measure N, Kp, lbs.
Display LCD 4-digit
Applied Force Accuracy 0.4% of full scale (± 2N or 0.44 lbs.)
Stroke Max. 48 mm (1.89")
Pulling Speed Selectable 50 or 100 mm/min (1.97” or 3.9“/min) for PullTester 20-50
Selectable 25 or 50 mm/min (0.98“ or 1.9’’/min) for PullTester 20-25
Pulling Modes Pull + Break
Measured-Value Memory Sending maximum pull force value to PC or serial printer
Monitoring Device display output; Optional WinCrimp statistical software for visual force
time-table on PC and with download possibility to Microsoft® Excel software
Safety IP 20
Interfaces PullTester 20-25 and PullTester 20-50 over RS 232;
PullTester 20-TCP via TCP/IP
Dimensions (L x W x H) 340 x 185 x 140 mm (13.4 x 7.3 x 5.5“)
Weight 5 kg (11 lbs.)
CE-Conformity The PullTester 20 fully complies with all CE and EMC equipment guidelines relative to mechanical and electrical safety and electromagnetic compatibility.
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Metronic alphaJET C

Inkjet printer


Industry proven, non-contact ink jet printers create durable, easy to read dot matrix characters on most wire and cable jackets. The programmable, non-stop wire inkjet printers automatically mark the most complex engineered harnesses at high speed. All wire lengths, strip lengths, speed and marking text locations are automatically set, cost effectively producing one or a thousand pieces without tooling changeovers.

» Complete flexibility (vast number of marks on any position on the wire)
» Wire runs non-stop = high production speeds
» Efficiently produces both large runs & single pieces
» Versatile & reliable
» Easy programming
Technical Specifications
Cable Diameter From 0.35 mm² to 6.0 mm² (0.00054" – 0.0093") Depending on the application
Marking Process Inject
Stacking Concept n/a
Dereeling Concept Spool dereeling
Storage Spool dereeling
Tractor Speed (Feed Rate) Up to 6 m/s
Depending on the wire and the ink pigmentation
CE-Conformity The Inkjet Printer fully complies with all CE and EMC equipment guidelines relative to mechanical and electrical safety and electromagnetic compatibility.