Cut Strip Terminate Processing Stations

  » UniCrimp 220 A
  1. 20 kN crimping station with integrated crimp force monitoring for wire cross sections up to 6 mm2.Adaptions possible for world- wide accepted crimp tools

    Wire cross section: 0.13 - 6 mm² (AWG 26 - 12)
    Stroke: 40 or rather 30 mm
    Crimping force: 2 tons

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  » UniCrimp 500 A
  1. Crimping station with integrated crimp force monitoring. Ideal for large wire cross sections.

    Wire cross section: Up to 16 mm² (5 AWG)
    Transport: mechanical / pneumatic
    Stroke: Standard : 40 mm (1.18")
    Crimping force: 5 tons

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  » UniCrimp 1100 A
  1. Crimping station with integrated crimp force monitoring. Ideal for large wire cross sections.

    Wire cross section: Up to 35 mm² (AWG 5)
    Stroke: 40 mm (1.18")
    Crimping force: 11 tons


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  » SLU 3000
  1. Sealing station with optional Seal check / Seal Scan and SealCam for monitoring, navigation or piercing.

    Max. Wire size range: 6 mm² (AWG 10)
    Max. Seal O.D.: 17 mm (0.67“) Total cycle time: ca. 800 ms.

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  » SLP 2000
  1. Crimping station with integrated crimp force monitoring. Depending on version with mechanical or electrical crimp height adjustment available.

    Wire cross section: 0.05 - 6 mm² (30 -10 AWG)
    Transport: mechanical / pneumatic
    Stroke: Standard: 40 mm (1.18") Optional: 30 mm (1.57")
    Crimping force: 2 tons

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  » UniCrimp LPC A
  1. Crimping machine for loose piece terminals.

    Wire cross section: 0.14 - 4 mm²(AWG 26-12)
    Inner conductor diameter: max. 3 mm
    Cable outer diameter: (O.D): max. 7 mm

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  » KM-CFK Compacting Station (Resistance Welding)
  1. Compacting Station for fully automatic resistance welding of stripped wire ends.

    Wire cross section: 0.5 - 6 mm² (20 -10 AWG)

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  » STS 1100
  1. The tinning station is designed for fluxing and lead-free tin coating of stripped wire ends.

    Wire cross section: up to 2.5 mm² (AWG 14), depending on application up to 4 mm²

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  » STW 1100

  1. Twisting station for use as stand-alone station or in combination with SLP 2000 crimping station

    Wire size range: 0.1-2.5 mm² (27-14 AWG)
    Twisting length: 4-18 mm (0.15"-0.70")

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  » SLD 4100
  1. Double gripper module for double crimps. Horizontal or vertical doubling crimp capability.

    Max. Cable Diameter: 4 mm (0.16")
    Gripping Capability: Vertical and horizontal doubling

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UniCrimp 220 A

Crimping Station for CrimpCenter Series


State-of-the-art components make the 20 kilonewton crimp press UniCrimp 220 A the perfect station for highly efficient crimping on the CrimpCenter 36. The adjustable height of the base frame can be fitted to the swivel arm position for high speed crimping. It precisely processes wires up to 6 mm² (10 AWG).

» Suited for precise high speed crimping
» Integrated crimp force monitoring
» Automatic crimp height adjustment
» Suitable for all standard crimp applicators
Technical Specifications
Crimping Force 20 kN (2.25 to)
Wire Size Range Up to 6 mm² (10 AWG)
Cycle Time Adjustable press speed
Stroke 40 mm (1.58”) or 30 mm (1.18”) Can be changed mechanically
Shut Height 135.78 mm (5.346”) at 40 mm stroke
Crimp Height Adjustment Manual: ± 0.8 mm (0.03”, adjustment range)
Optional: Electronic adjustment +/- 0.5 mm (0.02”, adjustment range)
Dimensions (L x W x H) 435 x 260 x 860 mm (17” x 10” x 34”) Incl. base frame
Weight approx. 70 kg (154 lbs.)Incl. base frame
CE-Conformity The UniCrimp 220 A fully complies with all CE and EMC equipment guidelines relative to mechanical and electrical safety and electromagnetic compatibility.
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UniCrimp 500 A

Crimping Station for CrimpCenter


The UniCrimp 500 A is a crimping machine with 5 tons of press forces. It processes both rear and side feed banded terminals (open or closed barrel type) for cable cross sections up to 16 mm² (6 AWG). » For processing large cable cross sections up to 16 mm² (6 AWG)
» For processing rear and side feed banded terminals
» Short cycle times
» Quick-change applicator base plate
» Optional crimp force monitoring
Technical Specifications
Crimping Force 49 kN (5 tons)
Wire Size Range Up to 16 mm² (6 AWG)
Cycle Time 1 s
Stroke 40 mm (1.58")
Shut Height Standard: 158.38 (6.23")
Optional: 135.78 (5.34")
Dimensions (L x W x H) 390 x 550 x 1.290 mm, (15.35" x 21.65" x 50.78") Without base frame
Weight 197 kg (434 lbs.)
CE-Conformity The UniCrimp 500 A fully complies with all CE and EMC equipment guidelines relative to mechanical and electrical safety and electromagnetic compatibility.
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SLU 3000

Sealing Station for CrimpCenter Series


The SLU 3000 sealing station is perfectly suited for applying weather seals on wire ends with the fully automatic cut strip terminate machines of the CrimpCenter series. The compact unit with its proven technology is specifically designed for high-speed processing of almost all seal types.
» Compact design
» Processing of almost all seal types
» Fast change-overs without any tools
» Short cycle times
» Optional seal-check available

Technical Specifications
Cycle Time approx. 200 m/s
Seal Dimensions Max. 10.5 mm (optional 17 mm) outer diameter
Max. 10.5 mm (optional 16 mm) length
Other dimensions on request
Dimensions (L x W x H) 100 x 840 x 650 mm (3.3" x 33.1" x 21.3")
Weight 25 kg incl. Seal kit
CE-Conformity The SLU 3000 fully complies with all CE and EMC equipment guidelines relative to mechanical and electrical safety and electromagnetic compatibility.
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SLP 2000 CP

Crimping Station for CrimpCenter Series


The SLP 2000 CP crimping station is specifically designed for the fully automatic cut strip terminate machines of the CrimpCenter 6-Series. The compact unit processes crimp terminals (both side feed and longitudinal / rear feed) for wire sizes up to 6 mm² (10 AWG).
» Integrated crimp force monitoring
» Accepts all universal crimp applicators
» Optional split cycle functionality
» Manual or electric crimp height adjustment

Technical Specifications
Crimping Force 20 kN
Wire Size Range Up to 6 mm² (10 AWG )
Cycle Time 7 available press speeds
Stroke 40 mm (optional 30 mm)
Shut Height 135.78 mm at 40 mm stroke
Other optional shut heights available
Crimp Height Adjustment Electric, + 0.4 / - 0.5 mm adjustment range, 0.01 mm increments
Dimensions (L x W x H) 380 mm x 260 x 780 (14.96" x 10.23" x 30.70") Without base frame
Weight approx. 110 kg Without base frame
CE-Conformity The SLP 2000 CP fully complies with all CE and EMC equipment guidelines relative to mechanical and electrical safety and electromagnetic compatibility.
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UniCrimp LPC A

Crimping Station for loose piece terminals


The UniCrimp LPC A crimping station processes turned loose piece terminals (closed barrel) with a cross section range from 0.14 – 4 mm² (26 – 12 AWG). With low space requirements and less than 1.5 seconds cycle time, the station has been specifically designed for use in automatic systems such as the Schleuniger CrimpCenter series of fully automatic crimping machines.
» High precision & repeatability according to MIL spec 22520
» Short cycle times
» Change-over of terminal type in < 5 minutes
» Simple operation with PILOT handheld
» Crimp depth step-less adjustable

Technical Specifications
Wire Size Range 0.14 – 4 mm² (26 – 12 AWG)
Cycle Time < 1.5 s (for terminal positioning, crimping)
Cable Outer Diameter (O.D.) Max. 7 mm (0.28")
Crimp Type 4-indenter – 8-point crimp according to MIL spec 22520/1
Terminal Diameter (O.D.) Max. 6 mm (0.24") outer diameter
Dimensions (L x W x H) 180 x 400 x 450 mm (7" x 16" x 18")
Weight 45 kg
CE-Conformity The UniCrimp LPC A fully complies with all CE and EMC equipment guidelines relative to mechanical and electrical safety and electromagnetic compatibility.
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CenterStrip CSU

CenterStripping Unit


The CenterStrip CSU is designed to precisely strip insulation windows from wires and multi-layer cables in a range from 0.5 – 10 mm² (20 – 8 AWG). Short cycle times, simple operation, and easy integration make the CenterStrip CSU an ideal add-on to automatic wire processing systems such as fully automatic crimping machines or cut & strip machines.
» Full insulation cut-out (window)
» Easy integration with various automatic wire processing machines
» Excellent accessibility with vertically raising safety cover
» Fast and simple change-over to other cross sections / stripping lengths
Technical Specifications
Wire Size Range 0.34 - 8 mm² (16 –8 AWG)
Bigger cross sections on request
Cycle Time Max. 500 m/s
Mid Stripping Length 5 – 38 mm (0.2 – 1.4”)
Other sizes on request
Cable Outer Diameter (O.D.) 10 mm (0.39“)
Dimensions (L x W x H) 1200 x 710 x 1450 mm (47.3’’ x 28’’ x 57’’)
Weight 110 kg (220 lbs.)
CE-Conformity The CenterStrip CSU fully complies with all CE and EMC equipment guidelines relative to mechanical and electrical safety and electromagnetic compatibility.
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KM-CFK

Compacting Station (Resistance Welding)


With the Strunk compacting station KM-CFK, stripped wire ends from 0.5 up to 6 mm² (20 AWG up to 10 AWG) are compacted with a resistance welding process on fully automatic crimping machines of the CrimpCenter series. Depending on the CrimpCenter model, one or both wire ends are compacted or the compacting process can be combined with other processing steps.
» Reliable compacting process
» Very short cycle times
» Easy adjusting for various wire cross sections
» Quality assurance with automatic data storage (optional PC controller)
Technical Specifications
Wire Size Range 0.5 - 6 mm² (20 – 10 AWG)
Max. Electrode Force 1800 N (400 lbs.)
Max. Welding Power 104 kVA
Dimensions (L x W x H) KM-CFK: 660 x 180 x 470 mm
(26" x 7.08" x 18.50")
Control unit: 600 x 550 x 220 mm
(23.62" x 21.65" x 8.66")
Cooling unit: 600 x 500 x 320 mm
(23.62" x 19.69" x 12.6")
Weight KM-CFK: approx. 90 kg (200 Ibs.)
Control unit: approx. 22 kg (50 Ibs.)
Cooling unit: approx. 42 kg ( 92.59 Ibs.)
CE-Conformity The KM-CFK fully complies with all CE and EMC equipment guidelines relative to mechanical and electrical safety and electromagnetic compatibility.
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STS 1100

Tinning Station for CrimpCenter


The STS 1100 tinning station is designed for fluxing and lead-free tin coating of stripped wire ends with cross sections up to 2.5 mm² (14 AWG) and tinning lengths up to 5 mm (0.2''). Optionally, wire ends with cross sections up 4 mm² (12 AWG) and tinning lengths up to 10 mm (0.39'') can also be processed.
» Very short cycle times
» Full integration and control via CrimpCenter operating software EASY
» For use with lead-free tin
» Consistently tinned diameters
» Wire cross sections up to 2.5 mm² (14 AWG), optional up to 4 mm² (12 AWG)
Technical Specifications
Wire Size Range Up to 2.5 mm² (14 AWG) Possibly 4 mm² depending on wire
CE-Conformity The STS 1100 fully complies with all CE and EMC equipment guidelines relative to mechanical and electrical safety and electromagnetic compatibility.
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STW 1100

Twisting Station for CrimpCenter


The STW 1100 twisting station is specifically designed for twisting conductor end strands with the fully automatic cut strip terminate machines of the CrimpCenter series. It easily handles wire sizes up to 2.5 mm² (14 AWG) and twists conductor end strands of stripped wires up to 18 mm (0.71'') stripping length. It is typically used in conjunction with the STS 1100 tinning station.
» Short cycle times
» Can be used as stand-alone station or mounted in any crimping station
» Directly programmable in CrimpCenter machine software EASY
» Short change-over times
Technical Specifications
Wire Size Range Up to 2.5 mm² (14 AWG)
Possibly up to 4 mm² (12 AWG), depending on wire
Twisting Length End 1 4 – 18 mm (0.16 – 0.71")
Optional up to 23 mm (0.91"), depending on wire
Twisting Length End 2 4 – 18 mm (0.16 – 0.71")
Dimensions (L x W x H) 80 x 315 x 160 mm (3.1" x 12.4" x 6.2")
Weight ≤4.22 kg (9.3 lbs.)
CE-Conformity The STW 1100 fully complies with all CE and EMC equipment guidelines relative to mechanical and electrical safety and electromagnetic compatibility.
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SLD 4100

Double Gripper Module for CrimpCenter


The SLD 4100 double gripper module gathers two single wires with outer diameters from 1 - 4 mm (0.039" - 0.157") in the proper orientation allowing the swivel arm gripper to collect them. The wires are then moved to a separate station for termination into a doubling crimp. The wires may have different lengths.

» Space-saving, fully pneumatic module
» Horizontal or vertical doubling
» Wires to be doubled can have different lengths
» All parameters are fully programmable (no mechanical adjustments)
» Simple programming directly in CrimpCenter EASY software
Technical Specifications
Cable Outer Diameter (O.D.) 1 – 4 mm (0.039" - 0.157")
Dimensions (L x W x H) 122 x 380 x 405 mm (4.80 x 14.96 x 15.95") Including connections
Weight 6.5 kg (14.3 lbs.)
CE-Conformity The SLD 4100 fully complies with all CE and EMC equipment guidelines relative to mechanical and electrical safety and electromagnetic compatibility.