Industry Leaders
PCB Assembly and Wire Processing Equipments

OptiCon BasicLine

Stand-alone AOI System for manual Loading and flexible Adaptation of different Assemblies

OptiCon BasicLine

The BasicLine can also be utilized as a separate repair station and is characterized by a comfortable fault classification via keyboard.

A multitude of variants and settings in illumination and camera make the system a highly precise and fast inspection device. Customized configurations and technical upgrades are also possible.


  • maximum fault detection
  • unique illumination from infrared to ultraviolet
  • patented 360° inspection in 1° steps at constant resolution and definition

Extension Opportunities

  • rotatory angled-view inspection
  • laser height measurement
  • add-on camera with microscopic resolution

Integration Solutions

  • individual integration opportunities into the production process (repair station, fault output, usage of serial numbers)
  • extensive data interfaces to quality management and traceability systems (ZVEI standard, iTAC, customised)


The Camera Module 3D · ViewZ

  • area-wide 3D measurement
  • selectable 3D measurement, 2D inspection or 3D/2D combination
  • identical field of view of all technologies - without additional axis movements and offset
  • telecentric orthogonal lens
  • adapted focal plane for angled-view inspection


  • PILOT AOI - user software
  • reference database
  • program optimization by means of statistically recorded inspection data
  • fully automatic generation and optimization of test programs for THT solder joints with MagicClick

Fully automated generation and optimization of test programs

MagicClick for SMD assemblies

available in software PILOT AOI Version 6 for Basic Line with Shape Finder

  • generates production-ready test program including component library in only a few minutes
  • PCB-specific layout is considered through import and automatic analysis of Gerber data
  • optimization of inspection parameters based on sample PCB and IPC standard
  • efficient use of AOI already for second PCB
  • up to 80% time savings for test program generation and optimization
  • guarantees return on investment in the shortest time
Inspection parametersData
2D orthogonal inspectionorthogonal camera with pixel adapted optics and telecentric lens
2D angled-view inspectionimage acquisition with up to 48 megapixel technology and 24 bit color depth
angled-view cameras with viewing angle and adapted focal plane
up to 360 inspection directions
image acquisition with up to 48 megapixel technology and 24 bit color depth for each
3D measurementwith camera module 3D·ViewZ
technical data: see extra data sheet
x/y resolution (3D and 2D)21 μm/10.5 μm
illuminationmulti-spectral, multi-directional
component clearance above PCB40 mm
component clearance below PCB100 mm
inspection speedup to 50 cm²/s
inspection area450 mm x 350 mm (500 mm optional)


System specificationsData
power requirement230 V AC / 1 kVA
dimensions (W x D x H)1133 mm x 1142 mm x 1430 mm
weightapprox. 490 kg
Need more Information?
Call (91) 9595525010 or e-mail

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