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PCB Assembly and Wire Processing Equipments

OptiCon TurboLine

Inline AOI System for High-End Inspection in Large Scale Production

OptiCon TurboLine

The Turbo Line AOI system’s special features are opportunities for double-sided inspection as well as various camera and illumination configurations.

It is possible to inspect the PCB bottom side without assembly turning. This is a decisive advantage over common AOI systems as inline speed is guaranteed. The rotatable angled-view and the segmented band module also help for faster inspection.


  • maximum fault detection
  • unique illumination from infrared to ultraviolet
  • patented 360° inspection in 1° steps at constant resolution and definition

Speed Advantages

over common AOI Systems

  • double-sided PCB inspection without flipping
  • identical inspection areas of the orthogonal and angled-view cameras
  • loading and reloading by three-segment-belt during inspection


  • PILOT AOI - user software
  • reference database
  • program optimization by means of statistically recorded inspection data
  • fully automatic generation and optimization of test programs for THT solder joints with MagicClick


Inspection Parameters

Orthogonal top/bottom inspection, angled-view top inspection

Image capturing technologyup to 48 megapixels, 24 bit colour depth
Resolutionup to 6.5 μm
Illuminationmultispectral, multi-directional
Handling time3 s
Inspection speedup to 60 cm²/s
Angled-view inspection0°–360° in 1° steps
Double-sided PCB inspectionwithout fl ipping
PCB size / carrier sizeup to 610 mm x 460 mm
Max. PCB weight5 kg
PCB clearance top sideup to 80 mm
PCB clearance bottom sideup to 50 mm
Smallest inspectable component01005 / Pitch 0.3

System Specifi cations

Inline interfaceSMEMA, Siemens, Sensor
Transportation directionsleft-right / right-left / left-left / right-right
Power requirements230 V AC / 1 kVA; 6 bar compressed air, consumption < 20 l/h
Dimensions (w x d x h)1,200 mm x 1,652 mm x 1,742 mm
Weightca. 1000 kg
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