Industry Leaders
PCB Assembly and Wire Processing Equipments

Alpha 520

Crimp to Crimp

Alpha 520

Optimized for high mix production, the Alpha 520 is ideal for customers producing various batch sizes and a wide range of wire lengths, cross sections, and end designs.

The fully automatic wire processing machine Alpha 520 can perform customized jobs with unique applications. Its precisely process wire qualities with cross sections from 0.13 – 6 mm² can easily handle even short wires from 20 mm. Applications with smaller wire cross sections as 0.05 mm² are available after feasibility test. The effortless setup and material changeover process guarantees economical production even with small batch sizes. Our quality concept involves integrated monitoring and verification for improved productivity and simplified operation. Non-standard modules can be easily integrated without affecting the basic software structure, allowing for continued standard software updates. The multilingual Komax HMI control ensure minimal training requirements.

Versatile thanks to an enormous range of applications

Whether small or very large quantities, delicate, coarse or very short cables, with the multitalented Alpha 520 you are ideally equipped for every challenge.

 

Simple operation and efficient use guaranteed

The intuitive control system enables the operator to produce a wide variety of jobs with minimal training. The optimized operating concept ensures even more efficient and safe setup.

 

An investment that ensures your success for years to come

Durable design, spare parts availability and flexible technology ensure sustainable profitability. With Komax Services, customers can maximize their return on investment even further.

 

Promote automation now and in the future

The modular platform and modern basic software of the Alpha 520 make it easy to integrate future automation technologies and network solutions.

 

High-level quality

With unique quality controls and standardized processes, the Alpha 520 offers fully automated and precise processes that help you ensure the reliability and quality of your products.

ALPHA 520SPECIFICATIONS
Specification nameSpecification value
Wire cross section min.0.13 mm²
Wire cross section max.6 mm²
Wire length, single-sided processing min.20 mm
Wire length, processing on both sides min.20 mm
Wire length, processing on both sides (optional from) min.20 mm
Wire length max.12000 mm
Strip length side 1 min.0.1 mm
Strip length side 1 max.30 mm
Strip length side 2 min.0.1 mm
Strip length side 2 max.30 mm
Strip length, full stripping side 1 (blade in wire line) max.30 mm
Strip length, full stripping side 2 (blade in wire line) max.30 mm
Strip length, full stripping side 1 with wire outer diameter 1mm/0.4 inch (blade in wire line) max.30 mm
Strip length, full stripping side 1 (blade next to wire line) max.30 mm
Strip length, full stripping side 2 (blade next to wire line) max.30 mm
Strip length, partial stripping side 1 (blade next to wire line) max.29 mm
Strip length, partial stripping side 2 (blade next to wire line) max.29 mm
Wire outer diameter max.5.1 mm
Wire cross section (optional) min.0.05 mm²
Number of process modules side 12
Number of process modules side 22
Wire draw-in speed max.10 m/s
Weight (approx.)1300 kg
Processing outside the specificationsProcessing outside the specifications upon request. In case of doubt, we will be happy to provide processing samples for your wires.
Need more Information?
Call (91) 9595525010 or e-mail contact@emstonline.com

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