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PCB Assembly and Wire Processing Equipments

Alpha 550

Crimp to Crimp

Alpha 550

The Alpha 550 fully automatic wire processing machine ensures high unit cost performance with a wire cross-section of 0.13 – 6 mm² and the best quality in crimping and seal insertion on both sides.

Constantly high productivity and flexibility in wire processing are requirements for modern wire assembly. The Alpha 550 offers a competitive advantage thanks to fast processing and, with the ACD incision monitoring and the Q1250 optical quality monitoring tool, enables maximum precision with top CpK results. The robust system with powerful servo motors positions the swivel arm with unbeatable repetition accuracy. The user interface is clear, sequence-controlled and can be individually programmed. In addition to fast wire draw-in, short distances, fast set-up and changeover times, time-saving and ergonomic operation and loading of the next order during operation accelerate the processes.

Precise processing with dual head and ACD incision monitoring

Economical belt drive with a speed of 12m/s

Exact repeat accuracy thanks to robust swivel arm

Option to increase efficiency: Quick change wire draw-in

Uniform guide tubes even for the thinnest wires

ALPHA 550SPECIFICATIONS
Specification nameSpecification value
Wire cross section min.0.13 mm²
Wire cross section max.6 mm²
Wire length, single-sided processing min.60 mm
Wire length, processing on both sides min.60 mm
Wire length, processing on both sides (optional from) min.30 mm
Wire length max.65000 mm
Strip length side 1 min.0.1 mm
Strip length side 1 max.29.5 mm
Strip length side 2 min.0.1 mm
Strip length side 2 max.29.5 mm
Strip length, full stripping side 1 with wire outer diameter 1mm/0.4 inch (blade in wire line) max.15 mm
Strip length, full stripping side 1 for wire outer diameter 2mm/0.08 inch (blade in wire line) max.14.9 mm
Strip length, full stripping side 1 for wire outer diameter 4mm/0.16 inch (blade in wire line) max.14.5 mm
Strip length, full stripping side 2 for wire outer diameter 1mm/0.04 inch (blade in wire line) max.16 mm
Strip length, full stripping side 2 for wire outer diameter 2mm/0.08 inch (blade in wire line) max.16 mm
Strip length, full stripping side 2 for wire outer diameter 4mm/0.16 inch (blade in wire line) max.15.5 mm
Strip length, full stripping side 1 for wire outer diameter 1mm/0.04 inch (blade next to wire line) max.29.5 mm
Strip length, full stripping side 1 for wire outer diameter 2mm/0.08 inch (blade next to wire line) max.29.4 mm
Strip length, full stripping side 1 for wire outer diameter 4mm/0.16 inch (blade next to wire line) max.29.2 mm
Strip length full stripping side 2 for wire outer diameter 1mm/0.04 inch (blade next to wire line) max.29.5 mm
Strip length, full stripping side 2 for wire outer diameter 2mm/0.08 inch (blade next to wire line) max.29.4 mm
Strip length, full stripping side 2 for wire outer diameter 4mm/0.16 inch (blade next to wire line) max.29.2 mm
Strip length, partial stripping side 1 (blade in wire line) max.15.5 mm
Strip length, partial stripping side 2 (blade in wire line) max.15.5 mm
Strip length, partial stripping side 1 (blade next to wire line) max.35.5 mm
Strip length, partial stripping side 2 (blade next to wire line) max.35.5 mm
Wire outer diameter max.5.1 mm
Wire cross section (optional) max.10 mm²
Number of process modules side 12
Number of process modules side 22
Wire draw-in speed max.12 m/s
Length accuracyRepetition accuracy: ± (0.2% + 1.0mm)
Noise level (without crimp modules) max.80 dB
Electrical connection3 × 208 – 480V 50/60Hz; 5.6kVA
Electrical connection (optional)3×400V, 50/60Hz, neutral required, 5.6kVA
Minimum permissible cross section of connection lines5 x 4 mm²
Compressed-air connection5 – 8 bar
Wire protection/ground32
Air consumption with wire length of 500mm (19.7inch) (Crimp/Crimp)7 m³/h
Air consumption with wire length 500mm & 19.7 inch (Seal Crimp/Seal Crimp)11 m³/h
Recommended operating pressure ±0.5bar/7.25psi6 bar
Operation outside the recommended operating pressureNon-compliance with the recommended operating pressure can restrict the proper functioning of peripheral devices. Please also observe the technical data for peripheral devices.
Maximum permissible operating pressure depending on the ambient temperature6.5 bar to 40 °C/6 bar above 40 °C
Weight (approx.)1300 kg
Weight (including 2 crimp modules) approx.1300 kg
Length3825 mm
Length with basic module 2m/78.74 inch3825 mm
Length with basic module 4m/187.48 inch5770 mm
Width1525 mm
Height (with safety cover closed)1790 mm
Height (with safety cover open)2790 mm
Ambient temperature min.10 °C
Ambient temperature max.45 °C
Humidity, non-condensing30 - 90 %
Processing outside the specificationsProcessing outside the specifications upon request. In case of doubt, we will be happy to provide processing samples for your wires.
Hard, tough wiresIn the case of extremely hard, ductile or thick-stranded wires, processing might not be possible even within the cross section range. In case of doubt, Komax will be happy to provide processing samples of your wires.
Need more Information?
Call (91) 9595525010 or e-mail contact@emstonline.com

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