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PCB Assembly and Wire Processing Equipments

Alpha 550 g2

Alpha 550 g2

The first choice for efficient crimp-to-crimp large-scale production. The Alpha 550 G2 is a future-proof investment and ready for the next step in automated batch production.

The Alpha 550 G2 sets new standards in high-volume crimp-to-crimp production. It stands for reliable performance that produces the highest volume at the lowest cost. It delivers proven OEM quality and fast changeover times for optimum performance. The easy intuitive operation and global usability with 25 languages enables fast and efficient operation. Its modular design and customizable software make it future-proof for the next step in automated batch production. The common parts strategy maximizes efficiency, reduces costs and simplifies maintenance - all for your profitability.

Your first choice for large-scale automotive production

High performance, robustness and short changeover times ensure reliability and excellent results. Combined with Komax services, you get optimal performance at predictable costs.

 

Ready for the next level of automated batch production

The modular platform and advanced software ease the integration of future automation technologies and network solutions.

 

Short setup times for maximum performance

The Alpha 550 G2 has an optimized setup process with safe manual teaching of the swivel arm and three control panels for adjustments with the safety cover closed.

 

Proven quality at the highest OEM level

A fully automated quality control system with minimal operator influence ensures excellent results and minimal scrap. Our service experts help you maintain the highest standards.

 

Ease of use and efficient training of new staff

The intuitive HMI user interface offers programmable process sequences and user-defined dashboards in over 25 languages. Operators are efficiently guided through processes.

ALPHA 550 G2SPECIFICATIONS
Specification nameSpecification value
Wire cross section min.0.13 mm²
Wire cross section max.6.0 mm²
Wire length, single-sided processing min.60 mm
Wire length, processing on both sides min.60 mm
Wire length, processing on both sides (optional from) min.30 mm
Wire length max.12000 mm
Strip length side 1 min.0.1 mm
Strip length side 1 max.29.5 mm
Strip length side 2 min.0.1 mm
Strip length side 2 max.29.5 mm
Strip length, full stripping side 1 with wire outer diameter 1mm/0.4 inch (blade in wire line) max.15 mm
Strip length, full stripping side 1 for wire outer diameter 2mm/0.08 inch (blade in wire line) max.14.9 mm
Strip length, full stripping side 1 for wire outer diameter 4mm/0.16 inch (blade in wire line) max.14.5 mm
Strip length, full stripping side 2 for wire outer diameter 1mm/0.04 inch (blade in wire line) max.16 mm
Strip length, full stripping side 2 for wire outer diameter 2mm/0.08 inch (blade in wire line) max.16 mm
Strip length, full stripping side 2 for wire outer diameter 4mm/0.16 inch (blade in wire line) max.15.5 mm
Strip length, full stripping side 1 for wire outer diameter 1mm/0.04 inch (blade next to wire line) max.29.5 mm
Strip length, full stripping side 1 for wire outer diameter 2mm/0.08 inch (blade next to wire line) max.29.4 mm
Strip length, full stripping side 1 for wire outer diameter 4mm/0.16 inch (blade next to wire line) max.29.2 mm
Strip length full stripping side 2 for wire outer diameter 1mm/0.04 inch (blade next to wire line) max.29.5 mm
Strip length, full stripping side 2 for wire outer diameter 2mm/0.08 inch (blade next to wire line) max.29.4 mm
Strip length, full stripping side 2 for wire outer diameter 4mm/0.16 inch (blade next to wire line) max.29.2 mm
Strip length, partial stripping side 1 (blade in wire line) max.15.5 mm
Strip length, partial stripping side 2 (blade in wire line) max.15.5 mm
Strip length, partial stripping side 1 (blade next to wire line) max.35.5 mm
Strip length, partial stripping side 2 (blade next to wire line) max.45 mm
Wire outer diameter max.5.1 mm
Wire cross section (optional) max.10.0 mm²
Number of process modules side 12
Number of process modules side 22
Wire draw-in speed max.12 m/s
Weight (approx.)1300 kg
Processing outside the specificationsProcessing outside the specifications upon request. In case of doubt, we will be happy to provide processing samples for your wires.
Need more Information?
Call (91) 9595525010 or e-mail contact@emstonline.com

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