Alpha 560

Crimp to Crimp

Overview

The Alpha 560 fully automatic wire processing machine is suitable for loading large terminals or seals up to a conductor cross section of 16 mm² on one or both sides.

Two stations each process wires with cross sections of 2.5 to 16 mm² , crimp terminals up to 55mm and seals with a maximum length of 21mm. The Alpha 560 can be easily operated with the innovative HMI control and can also be controlled intuitively with minimal training. With a crimp force of 50 kN and fully integrated crimp force monitoring (CFA+/CFA), even demanding terminals can be assembled with the lowest possible waste rates. Up to 380 different seal variants are processed thanks to intelligent seal detection and the saved SST (Smart Seal Track) parameters. The wear-free, optical quality monitoring Q1250 monitors the strip quality and seal insertion during the process and sorts out faulty products fully automatically.

Features

High-precision crimping process thanks to 50 kN crimp force

Efficient belt drive with 12m/s speed

Simple operation thanks to clearly structured processes in the Komax HMI

Two different blade radii thanks to the dual head double blade holder

Technical Data

ALPHA 560SPECIFICATIONS
Specification name	Specification value
Wire cross section min.	2.5 mm²
Wire cross section max.	16.0 mm²
Wire length, single-sided processing min.	60 mm
Wire length, processing on both sides min.	60 mm
Wire length from 10 mm2/AWG8 min.	100 mm
Wire length max.	8000 mm
Strip length side 1 min.	0.1 mm
Strip length side 1 max.	29.5 mm
Strip length side 2 min.	0.1 mm
Strip length side 2 max.	29.5 mm
Strip length, full stripping side 1 for wire outer diameter 3mm/0.11 inch (blade in wire line) max.	14.7 mm
Strip length, full stripping side 1 for wire outer diameter 8.5mm/0.33 inch (blade in wire line) max.	12.5 mm
Strip length, full stripping side 2 for wire outer diameter 3mm/0.11 inch (blade in wire line) max.	14.7 mm
Strip length, full stripping side 2 for wire outer diameter 8.5mm/0.33 inch (blade in wire line) max.	12.5 mm
Strip length, full stripping side 1 for wire outer diameter 3mm/0.11 inch (blade next to wire line) max.	29.5 mm
Strip length, full stripping side 1 for wire outer diameter 8.5mm/0.33 inch (blade next to wire line) max.	29.5 mm
Strip length full stripping side 2 for wire outer diameter 3mm/0.16 inch (blade next to wire line) max.	29.5 mm
Strip length, full stripping side 2 for wire outer diameter 8.5mm/0.33 inch (blade next to wire line) max.	29.5 mm
Strip length, partial stripping side 1 for wire outer diameter 3mm/0.11 inch (blade in wire line) max.	14.7 mm
Strip length, partial stripping side 1 for wire outer diameter 8.5mm/0.33 9 inch (blade in wire line) max.	14 mm
Strip length side 1 for wire outer diameter 3mm/0.11 inch (blade next to wire line) max.	35 mm
Partial strip length side 1 for wire outer diameter 8.5mm/0.33 inch (blade next to wire line) max.	34 mm
Wire outer diameter min.	2.9 mm
Wire outer diameter max.	8.5 mm
Number of process modules side 1	2
Number of process modules side 2	2
Wire draw-in speed max.	12 m/s
Length accuracy	Repetition accuracy: ± (0.2% + 1.0mm)
Noise level (without crimp modules) max.	80 dB
Electrical connection	3 × 208 – 480V 50/60Hz; 5.6kVA
Electrical connection (optional)	3×400V, 50/60Hz, neutral required, 5.6kVA
Operation C1360	Operating a C1380 at 3×208V can cause a slight reduction in the piece output.
Minimum permissible cross section of connection lines	5 x 4 mm²
Compressed-air connection	5 – 8 bar
Wire protection/ground	32
Compressed-air pressure quality according to DIN/ISO8573-1:2010	Pressure dew point: Class 6 (<=+10°C) Max. oil concentration: class 4 (5mg/m3)
Air consumption with wire length of 500mm (19.7inch) (Crimp/Crimp)	7 m³/h
Air consumption with wire length 500mm & 19.7 inch (Seal Crimp/Seal Crimp)	11 m³/h
Recommended operating pressure ±0.5bar/7.25psi	6 bar
Operating pressure	5.5 bar
Operation outside the recommended operating pressure	Non-compliance with the recommended operating pressure can restrict the proper functioning of peripheral devices. Please also observe the technical data for peripheral devices.
Maximum permissible operating pressure depending on the ambient temperature	6.125 bar
minimal permissible cross section of power supplies	8 mm
Weight (approx.)	1400 kg
Weight (including 2 crimp modules) approx.	1400 kg
Length	4080 mm
Length with basic module 2m/78.74 inch	4080 mm
Length with basic module 4m/187.48 inch	6025 mm
Width	1990 mm
Height (with safety cover closed)	2085 mm
Height (with safety cover open)	2790 mm
Ambient temperature min.	10 °C
Ambient temperature max.	45 °C
Humidity, non-condensing	30 - 90 %
Processing outside the specifications	Processing outside the specifications upon request. In case of doubt, we will be happy to provide processing samples for your wires.
Hard, tough wires	In the case of extremely hard, ductile or thick-stranded wires, processing might not be possible even within the cross section range. In case of doubt, Komax will be happy to provide processing samples of your wires.