Process Modules

Overview

In addition to efficiency and precision, the C1360 crimp module for Alpha and Gamma wire processing machines offers convenient automatic crimp height adjustment.

The C1360 crimp module offers high-quality crimping. The innovative wire positioning directly on the module significantly reduces the time required for setup, changeover and sampling. Like the C1370, the C1360 also offers automatic crimp height adjustment. With this setup via a spindle drive, corrections can be made automatically during teach-in. The high crimp force of up to 22 kN ensures high-quality and error-free production for wire cross-sections of 0.125 to 6 mm². The CFA+/CFA crimp force monitoring also reduces waste rates and material expenditure.

Features

Automatic crimp height adjustment

Setup is extremely easy thanks to simple operation. The automatic crimp height adjustment with the spindle drive further simplifies the process.

Safe operation with button for two-hand operation

As a precautionary measure, the C1360 crimp module is equipped with an additional button that forces two-hand operation. This ensures a high level of occupational safety.

Tool fixture with integrated crimp force monitoring (CFA+/CFA)

High crimp force of 22 kN and integrated CFA/CFA+ crimp force monitoring ensure smooth and error-free production.

Technical Data

C1360SPECIFICATIONS
Specification name	Specification value
Wire cross section min.	0,125 mm²
Wire cross section max.	6.0 mm²
Crimp force max.	22 kN
Stroke programmable in 1mm/0.04 inch steps min.	10 mm
Stroke programmable in 1mm/0.04 inch steps max.	40 mm
Programmable crimp height min.	-0.8 mm
Programmable crimp height max.	+0.2 mm
Crimp force monitoring	CFA / CFA+
Height of wire line, standard foot	270 mm
Setting range for wire line max.	25 mm
Shut height	135.8 mm
Communication	EtherCAT bus
Attachment of crimp applicator	Quick clamping device
Resolution	1 µm
Repetition accuracy	3 µm
Number of reference crimps	1 teach-in crimp
Electrical connection	3×480 V (3×440–530 V), 50/60 Hz 3×400 V (3×360–440 V), 50/60 Hz 3×208 V, (3×180-230 V), 50/60 Hz 1×230 V (1×180–250 V), 50/60 Hz
Low voltage	24VDC max. 2A
Fuse protection	1×230 VAC (180–250 VAC) size of automatic circuit breaker type B min. 6 A 3×208 VAC (180–230 VAC) size of automatic circuit breaker type B min. 6 A 3×400 VAC (360–530 VAC) size of automatic circuit breaker type B min. 4 A 3×480 VAC (360–530 VAC) size of automatic circuit breaker type B min. 6 A
Compressed-air connection	5–8 bar
Operation outside the recommended operating pressure	Non-compliance with the recommended operating pressure can restrict the proper functioning of peripheral devices. Please also observe the technical data for peripheral devices.
Weight	100 kg
Length	220 mm
Width	550 mm
Height	950 mm
Interfaces	M-Link (terminal feed, terminal end recognition, material change detection), terminal strip chopper, air feed set
Hard, tough wires	In the case of extremely hard, ductile or thick-stranded wires, processing might not be possible even within the cross section range. In case of doubt, Komax will be happy to provide processing samples of your wires.

Downloads

C1360