Process Modules

Overview

The C1370 crimp module for fully automatic wire processing machines ensures low reject rates through the CFA+/CFA crimp force monitoring and high productivity thanks to short changeover times.

The C1370 crimp module convinces with its high precision. The crimp height can be taught-in automatically and ensures high repetition accuracy. The range for automatic crimp height correction is between +0.2 and -0.8 mm. The module is up-to-date in terms of efficiency: An optimized cycle time of 220ms (depending on the setting) is possible. Wire cross-sections of 0.125 to 6 mm² can be crimped with high accuracy and a maximum crimp force of 22 kN. Production downtimes can be avoided through the CFA+/CFA crimp force monitoring. The clear operation on the touch display and HMI make the application simple and easy to understand.

Features

Automatic crimp height adjustment

The crimp height can be taught in automatically and provides high repetition accuracy.

Precise processing thanks to crimp force monitoring

The CFA+ crimp force monitoring reduces waste, prevents unnecessary wear and saves costs. Statistical data also supports the evaluation of production .

Perfectly illuminated work area

Integrated LED lighting guides the operator through the crimp module and indicates focal points and hazards.

Innovative operation on the crimp module

A new line can be retrieved directly via the central operator unit. The wire can then be precisely set up to the process position using four positioning buttons.

Technical Data

C1370SPECIFICATIONS
Specification name	Specification value
Wire cross section min.	0.125 mm²
Wire cross section max.	6.0 mm²
Crimp force max.	22 kN
Stroke programmable in 1mm/0.04 inch steps min.	10 mm
Stroke programmable in 1mm/0.04 inch steps max.	40 mm
Programmable crimp height min.	-0.8 mm
Programmable crimp height max.	+0.2 mm
Crimp force monitoring	CFA / CFA+
Height of wire line, standard foot	270 mm
Setting range for wire line max.	25 mm
Shut height	135.8 mm
Shut height adjustment range	+5/-3 mm
Communication	EtherCAT bus
Attachment of crimp applicator	Quick clamping device
Resolution	1 µm
Repetition accuracy	3 µm
Number of reference crimps	1 teach-in crimp
Electrical connection	3×480 V nominal (3×440–530 V) 50/60 Hz 3×400 V nominal (3×360–440 V) 50/60 Hz 1×230 V nominal (1×180–250 V) 50/60 Hz
Low voltage	24VDC max. 2A
Fuse protection	1×230 VAC (180–250 VAC) size of automatic circuit breaker type B min. 6 A 3×400 VAC (360–530 VAC) size of automatic circuit breaker type B min. 4 A 3×480 VAC (360–530 VAC) size of automatic circuit breaker type B min. 6 A
Compressed-air connection	5–8 bar
Operation outside the recommended operating pressure	Non-compliance with the recommended operating pressure can restrict the proper functioning of peripheral devices. Please also observe the technical data for peripheral devices.
Weight	96 kg
Length	220 mm
Width	550 mm
Height	910 mm
Interfaces	M-Link (terminal feed, terminal end recognition, material change detection), terminal strip chopper, air feed set
Hard, tough wires	In the case of extremely hard, ductile or thick-stranded wires, processing might not be possible even within the cross section range. In case of doubt, Komax will be happy to provide processing samples of your wires.

Downloads

C1370