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C1380

Process Modules

C1380

The C1380 crimp module for the fully automatic Alpha 560 wire processing machine enables the crimping process for particularly wide wire cross sections from 2.5 to 16 mm².

With a wide processing range of large conductor cross sections and a high crimp force of up to 50 kN, the C1380 is versatile in the heavy-duty sector: The crimp module enables precise and powerful processing for solid grounding cables, battery cables or other thick conductors with demanding terminals. Fully integrated CFA+/CFA crimp force monitoring as standard results in minimal waste. Wire positioning directly on the module and the inching speed reduce the time required for setup, changeover and sampling. This ensures continuous high productivity, reproducibility and quality. The entire crimping process can be controlled easily and precisely via the HMI with user guidance.

Innovative operation on the crimp module

Wire positioning directly on the module reduces the time required for setup, changeover and sampling. The inching mode ensures precise crimp position setup.

Production of complex crimp terminals thanks to 50 kN crimp force

With a maximum crimping force of 50 kN, even complex terminals up to 55mm in length can be easily processed in a reproducible manner.

Upper crimp applicator fixture with integrated CFA sensor

The precise crimp applicator fixture with the integrated CFA sensor ensures high production quality. CFA+/CFA crimp force monitoring reduces waste to a minimum.

C1380SPECIFICATIONS
Specification nameSpecification value
Wire cross section min.2.5 mm²
Wire cross section max.16 mm²
Crimp force max.50 kN
Stroke programmable in 1mm/0.04 inch steps min.30 mm
Stroke programmable in 1mm/0.04 inch steps max.40 mm
Crimp force monitoringCFA / CFA+
Height of wire line, standard foot270 mm
Setting range for wire line max.25 mm
Shut height135.8 mm
CommunicationEtherCAT bus
Attachment of crimp applicatorQuick clamping device
Number of reference crimps1 teach-in crimp
Electrical connection3×208 – 480 V; 50 / 60 Hz (operation at 3×208 V can cause a slight reduction in the piece output.)
Low voltage24VDC max. 2A
Fuse protection3×400 VAC (360-530 VAC) size of automatic circuit breaker type B min. 4 A 3×480 VAC (360–530 VAC) size of automatic circuit breaker type B min. 6 A 3×208 VAC (180–250 VAC) size of automatic circuit breaker type B min. 6 A
Compressed-air connection5–8 bar
Operating pressure min.5.5 bar
Operating pressure max.6.125 bar
Operation outside the recommended operating pressureNon-compliance with the recommended operating pressure can restrict the proper functioning of peripheral devices. Please also observe the technical data for peripheral devices.
Weight196 kg
Length420 mm
Width575 mm
Height1180 mm
InterfacesM-Link (terminal feed, terminal end recognition, material change detection), terminal strip chopper, air feed set
Hard, tough wiresIn the case of extremely hard, ductile or thick-stranded wires, processing might not be possible even within the cross section range. In case of doubt, Komax will be happy to provide processing samples of your wires.
Need more Information?
Call (91) 9595525010 or e-mail contact@emstonline.com

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