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Gamma 450

Crimp to Crimp

Gamma 450

Gamma 450 - the compact, fully automatic wire processing machine - processes crimps and seals on both sides with a wire cross section of 0.13 –4 mm².

The fully automatic Gamma 450 wire processing machine is a compact device for its performance. Thanks to fully integrated, seamless quality monitoring with CFA/CFA+, ACD and Q1250 and optional modules, it can be adapted to high and future-oriented requirements. By individually configuring the machine at four stations, the processes can be set up to meet the respective needs. This makes the Gamma 450 particularly suitable for the automotive industry and its changing requirements for durable machines. The ergonomic design, logical workflows and simple user guidance increase economic efficiency. Terminal reels and crimp tools can also be replaced during operation thanks to the STC tool and terminal reel quick changer.

Quick setup and wire insertion without guide elements

 

Optional: stationary tool and terminal reel quick changer

With the additional integrated STC manual changeover system, two crimp tools and terminal reels can be changed in the shortest possible time.

 

With the dual head double blade holder and ACD incision monitoring

With the dual head, the wires are cut precisely. The incision monitoring system checks the slightest contact of the blade with the conductor and sorts out the wires.

 

Optical quality control available with Q1250

To meet the most exacting quality requirements, the Q1250 strip quality monitoring system uses an optical sensor during operation to check every individual strand for defects.

 

Simple operation and setup directly on the module

Like all fully-automatic machines, the Gamma 450 is easy to operate. The parameters and operation can be set up directly on the crimp module.

GAMMA 450SPECIFICATIONS
Specification nameSpecification value
Wire cross section min.0.13 mm²
Wire cross section max.4 mm²
Wire length, single-sided processing min.60 mm
Wire length, processing on both sides min.60 mm
Wire length, processing on both sides (optional from) min.60 mm
Wire length max.65000 mm
Strip length side 1 min.0.1 mm
Strip length side 1 max.29.5 mm
Strip length side 2 min.0.1 mm
Strip length side 2 max.29.5 mm
Strip length, full stripping side 1 (blade in wire line) max.17.5 mm
Strip length, full stripping side 2 (blade in wire line) max.17.5 mm
Strip length, full stripping side 1 (blade next to wire line) max.35 mm
Strip length, full stripping side 2 (blade next to wire line) max.35 mm
Strip length, partial stripping side 1 (blade in wire line) max.16.5 mm
Strip length, partial stripping side 2 (blade in wire line) max.16.5 mm
Strip length, partial stripping side 1 (blade next to wire line) max.21 mm
Strip length, partial stripping side 2 (blade next to wire line) max.35 mm
Dependency of strip lengthThe strip length depends on the guide tube selected, on the outer diameter of the wire and on diverse functions such as cutting pulled strands and quality monitoring (Q12XX). Strip length for half stripping without cutting pulled strands, without quality monitoring (Q12XX) and with a short guide tube.
Wire outer diameter max.3.9 mm
Number of process modules side 12
Number of process modules side 22
Length accuracyRepetition accuracy: ± (0.2% + 1.0mm)
Noise level (without crimp modules) max.75 dB
Electrical connection3 × 208 – 480V, 50/60Hz, 2.5kVA
Electrical connection (optional)3 × 400V, 50/60Hz, 2.5kVA
Minimum permissible cross section of connection lines94 psi to 104 °F / 87 psi ab 104 °F
Compressed-air connection5 – 8 bar
Air consumption with wire length of 500mm (19.7inch) (Crimp/Crimp)5.9 m³/h
Air consumption with wire length 500mm & 19.7 inch (Seal Crimp/Seal Crimp)8.4 m³/h
Recommended operating pressure ±0.5bar/7.25psi6 ±0.5 bar
Operation outside the recommended operating pressureNon-compliance with the recommended operating pressure can restrict the proper functioning of peripheral devices. Please also observe the technical data for peripheral devices.
Maximum permissible operating pressure depending on the ambient temperature6.5 bar to 40 °C / 6 bar above 40 °C
Weight (approx.)920 kg
Weight (incl. 2 crimp modules and 2 seal modules) approx.920 kg
Length3388 mm
Length with basic module 2m/78.74 inch3388 mm
Length with basic module 4m/187.48 inch5333 mm
Width1445 mm
Height (with safety cover closed)1775 mm
Height (with safety cover open)2775 mm
Ambient temperature min.10 °C
Ambient temperature max.45 °C
Humidity, non-condensing30 - 90 %
Processing outside the specificationsProcessing outside the specifications upon request. In case of doubt, we will be happy to provide processing samples for your wires.
Hard, tough wiresIn the case of extremely hard, ductile or thick-stranded wires, processing might not be possible even within the cross section range. In case of doubt, Komax will be happy to provide processing samples of your wires.
Need more Information?
Call (91) 9595525010 or e-mail contact@emstonline.com

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