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PCB Assembly and Wire Processing Equipments

Ktr 1800

Tape Processing

Ktr 1800

The KTR 1800 is perfectly designed for taping high voltage (HV) wires, large diameter harnesses, and long main harnesses with many branches.

The KTR 1800 is specially designed for taping wire harnesses with high complexity,such as the production of wire harnesses with up to 25 branches. A particular advantage of this machine is the visualization of the taping steps on the 15-inch display. This means that the individual steps can also be followed visually. The KTR 1800 also stands out because of its flexibility. It has separate motors for the feed and the winding head, which operate independently. The winding head's short start and stop times contribute significantly to increased productivity. The linear system of the machine can be freely positioned, which enables individual handling. In addition, the pneumatic clamps contribute to user-friendliness.

Ideal for long winding distances

The KTR 1800 tapes long main harnesses with many branches to perfection. The linear system measures 750 or 1,500 mm and is thus designed for long paths.

 

Precise and secure processing

The innovative cutting system was developed by Komax specifically for high-voltage applications. The integrated, high-quality piercing blade is ideal for extremely resistant HV tapes.

 

Advantages in the manufacturing process

The open winding head allows for flexible machining. The freely positionable linear system and the visualization of the taping processes enable fast processing times.

KTR 1800SPECIFICATIONS
Specification nameSpecification value
ApplicationLong cable harnesses with many branches
Screen diagonal381 mm
CurrentYes
Electrical connection3 × 208 – 480 V, 50/60 Hz
Control boxintegrated
PneumaticsYes
Winding headopen
Feed typeBelt
Linear systemYes
Total recommended space requirement (width x depth)2500 x 2900 mm
Number of pliers1
Double tapingNo
Control voltage24 V
Fuse protection16 A
Connection power3100 W
Width2160 mm
Dimensions/height1640 mm
Dimensions/depth900 mm
Weightca. 550 kg
Recommended operating pressure ±0.5bar/7.25psi6 bar
Rotational speed max.1000 U/Min
Advance, min.0 mm/U
Advance, max.45 mm/U
Device interface (USB)Yes
Network connectionYes
MES capableoptional
Tape end sensorYes
Input for barcode scannerYes
Process coveroptional
Linear coverNo
Positioning aidNo
Height-adjustable winding tableNo
BranchesYes
Number of branches1 - 25
Length of branches20000
Tape pull-off supportoptional
Taping diameter, min.2 mm
Taping diameter, max.20 mm (auf Anfrage bis zu 40 mm)
Tape width, min.9 mm
Tape width, max.19 mm (auf Anfrage bis zu 38 mm)
Taping distance, max.20000 mm
Tape roller outer diameter, max.180 mm
Ambient temperature max.40 °C
Ambient temperature min.10 °C
Humidity, non-condensing5 - 95 %
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