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PCB Assembly and Wire Processing Equipments

Q1140

Quality Tools

Q1140

The Q1140 high-voltage spark tester for fully automatic wire processing machines checks wire insulation for the smallest needle holes and microscopic cracks.

The Q1140 spark tester is a fully integrated system for testing cable jackets and conductor insulation. The cable to be tested is fed through a high-voltage electrode. If the insulation is damaged, the voltage drops and the control unit detects the fault. The corresponding wire section is automatically cut off without production downtime. The insulation tester operates at a maximum speed of 40m/s and is suitable for wires with a diameter of up to 30mm. Reliable detection of even the smallest insulation faults and automatic sorting increase quality and prevent lost production time. The spark tester cannot be used with the ACD incision monitoring.

Q1140SPECIFICATIONS
Specification nameSpecification value
Air humidity max.95 %
Dimensions/height385 mm
Dimensions/width400 mm
Dimensions/length355 mm
Weight25 kg
Temperature during transport/storage-20 bis +50 °C
Temperature operation5-50 °C
Wire diameter max.30 mm
Line speed max.40 m/s
Electrode length, bead chain electrode40 mm
Electrical connection85– 264 V AC/47– 63 Hz max. current consumption 1.4 A
FuseFuse in plug for mains connection 250 VAC/5x20 mm, T3.15A 2 pcs.
Test voltage (DC) min.1 kV– 28 kV DC, negative; preset: 5 kV version; 10 kV version
Accuracy< +/- 4%
Output current1 mA minimum at 28 kV, proportional to output voltage; maximum 10 mA short-circuit current
Test voltage at sea level up to 2000m above sea level M. max.28 kV
Test voltage at sea level 2001- 3000m above sea level M. max.24.5 kV
Test voltage at sea level 3001 - 4000m above sea level M. max.21.7 kV
Test voltage at sea level 4001 - 5000m above sea level M. max.18.9 kV
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