Industry Leaders
PCB Assembly and Wire Processing Equipments

Rotar 500

Tape Processing

Rotar 500

The Rotar 500 Series taping machines process wire harnesses of the highest complexity, such as wire harnesses in the vehicle door, mirror wiring, or battery harnesses.

The visualization of the process steps makes production much easier. The unrestricted positioning of the linear system contributes to the flexibility: Individual positions can be selected as required. There is also the option of equipping the linear system with up to two clamps. This allows plugs to be positioned ideally in relation to each other – without any manual effort. Furthermore, the Rotar 500 series meets the highest safety requirements and reduces downtime.

Highest level of processing and user safety

For maximum safety, the right-flush winding head prevents the wire from being blocked. The processor hood opens and closes automatically and detects handling errors.

 

Simple visualization and programming

Programming the machine is intuitive and can be done either directly on the machine or at a remote workstation.

 

Highest productivity and minimum downtime

The processing of tape rolls up to a diameter of 220 mm reduces downtime and ensures optimum setup time.

 

Additional optional functions are available

The Rotar 500 Series can be upgraded with a linear hood, MES connection, light in the winding head, ITA C software, a clamping ring for double taping, or a second linear system.

ROTAR 500SPECIFICATIONS
Specification nameSpecification value
Rotational speed max.1200 U/Min
Number of branches1-20
Number of pliers1, 2
Humidity, non-condensing5-95 %
Connection power2100 W
Control voltage24 V
BranchesYes
Length of branchesendless
Input for barcode scannerYes
Electrical connection3 × 208 – 480 V, 50/60 Hz
ApplicationComplex, long wire harnesses with up to 20 branches
Fuse protection16 A
Network connectionYes
Control boxIntegrated
PneumaticsYes
CurrentYes
Linear systemYes
Double tapingYes
Winding headopen or closed
Feed typeBelts, rollers, without
MES capableoptional
ITA compatibleoptional
Device interface (USB)Yes
Tape pull-off supportYes
Height-adjustable winding tableYes
Process coverYes
Linear coveroptional
Positioning aidoptional
ITA-C compatibleoptional
Tape end sensorYes
Weightca. 295 kg
Taping diameter (for double taping), min.2 mm
Taping diameter (for double taping), max.18 mm
Taping diameter, max.35 mm
Taping diameter, min.2 mm
Dimensions/height1630 mm
Taping distance, max.endlos
Ambient temperature max.40 °C
Ambient temperature min.10 °C
Screen diagonal396 mm
Total recommended space requirement (width x depth)1700 x 2850 mm
Recommended operating pressure ±0.5bar/7.25psi6 bar
Dimensions/depth850 mm
Advance, max.70 mm/U
Advance, min.0 mm/U
Width1360 mm
Tape roller outer diameter, max.220 mm
Tape width, min.9 mm
Tape width, max.25 mm
Need more Information?
Call (91) 9595525010 or e-mail contact@emstonline.com

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