Stallion 400 Fc

Finger conveyor Wave soldering machine

Overview

To cater to versatile needs of the industry and various complex PCB types, EMS Technologies is proudly launching Stallion 400fc – nger conveyor type wave soldering machine. This machine is result of 25 years of manufacturing experience over wave soldering, stencil printers, reow ovens and continuous in-house Research & Development.

This is being introduced to cater high production needs and also to cater bigger PCB sizes used in Defence, Aerospace, Television and set-top box, complex applications requiring multi-layered boards.The unique enhanced PCB width along with top and bottom pre-heating systems is ready to cover demanding needs at the same time maintaining high output with reliable soldering quality.

Stallion 400fc was launched at LED Expo, Delhi and was well received by various industry experts/leaders visiting the show.

Features

WSM 400 machine is with PC windows 10 operating system that provides pull-down menus based on SCADA software.
Data logging traceability feature enables the user to select the important process parameters for which data collection is desired, either board-based or time-based.
Multi-level user access
Conveyor system working with 400mm
Rails width - Automatic / manual inching. Motorised width adjustment with VFD.
Preheating length - 1800mm
Solder bath capacity - 350 kgs.
Titanium fingers ensuring long life
High power mechanical pump to meet the wave as high as 15mm
Closed loop PID temperature controller
Top preheater (Select models)

Technical Data

Specifications

General
Max PCB Size	Max width 400mm
Machine Dimensions	3700 mm x 1300 mm x 1650mm
Overall Dimensions	4660 mm x 2580 mm x 2220 mm
PCB Loading height	750 mm
Gross / Net weight	1200 kg / 800 kg.
Foam Fluxer
Foam Fluxer Unit	5lit tank required external compressed air at 2kg/cm³ , 900 lit / m
Spray Fluxer
Spray Fluxer unit	5 lit gravity tank and 1 lit solvent tank Requires compressed air, at 5 kg / cm³ 120 lit/min Flux spray start / delay as per PCB length
Preheater
Preheat Length	Independently controlled multi-zone preheaters Qty. 3 at 6’ (1.8m) Hot Air Convection “Option” with qty. 1 at 2’ (600mm) Top IR preheater Total length 1.8 m Max preheater temp – 200⁰C
Solder Tank
Soldering Unit	350 kg (lead free) / 350 kg (lead) for dual wave pot 100 minutes warm up time
Solder Pot Material	Nitrided Stainless steel – standard
Solder tank up/down	Motorised
Solder Tank Stan in/out movement	Motorised roll-out pot provides easy access. Pot rolls to front of machine: requires less floor space Exhaust above the solder area
Conveyor
Conveyor Speed	0 to 2 m / min
Conveyor Angle	4 & 7 deg
Conveyor width adjustment	Motorised conveyor width adjustment with VFD (Manual / Auto)
Exhaust
Extract duct	2 Extraction duct of 150 mm dia on top 500 m/hr
Electrical supply
Power consumption	34 kw
Power supply voltage	415VAC
Control system
Machine control	PLC
Software and controls	Windows 10 PC Based SCADA Software
Security
Data Security	Password protection for various levels · Factory setting · Supervisor setting · Operator setting
User Interface Design	1. Auto mode 2. Manual Mode 3. Weekly timer 4. Edit Parameter 5. Alarm History 6. User Creation 7. Faulty monitoring and reporting system 8. Data logging of all critical machine parameters and trending are standard in the machine software
Spray Fluxer Technical Data
Compressed Air Supply	Clean dry and oil free air at 4 to 6 bar 100-120 lit/min
Nozzle air consumption	46 lit / min at 1 bar
Spraying width	Full cone diameter of 60mm at spray distance of 60mm
Spray Distance	40 – 60 mm from PCBA bottom to top of nozzle
Glider speed	0 to 17 m / min at 0 to 300 mm travel stroke
Flux types	Water soluble / no clean / VOC free
Flux solid Content (%)	Up to 36%
Flux spray pressure	0 to 2.5 bar
Conveyor speed limit	0 to 2 m/min
Others
Finger type	V or L type
Wave Height	Upto 15 mm The wave height is controlled via the pumping rotation speed.

Downloads

Stallion 400fc product catalogue