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PCB Assembly and Wire Processing Equipments

Zeta 620

Zeta 620

The Zeta 620 assembly machine provides wires on two process models fully equipped for control cabinet construction – including labeling and terminals.

Manual processes take time and require properly trained personnel. The Zeta 620 wire processing machine simplifies the wire assembly process. It produces complete parts lists fully automatically and sorts and labels the cables so that they only need to be laid in the control cabinet. With modules, the process is adapted to your needs and up to 24 cable types and up to seven different ferrules are processed without changeover. The processing parameters are converted with TopConvert and sent directly to the machine at the Komax interface WPCS. This also eliminates the need to program articles manually.

Bundling in one process step

The bundler sorts the batches and fixes the correct wires with adhesive tape in one process step. The wire bundles simplify and speed up the routing in a control cabinet.

 

Customization with space for two additional process modules

The Zeta 620 offers space for two process modules, which can be equipped with different combinations of ferrule modules or with a tube marking module.

 

Wide variety of available wires

The wide range of variants in control cabinet construction requires a large number of available wires. There are up to 24 different wires available in the automatic wire changer.

 

Compact device with marker integrated in the chassis

With its compact dimensions, the Zeta 620 fits into any room. The optional inkjet markers are integrated into the chassis by means of a drawer.

 

Virtual wiring in DLW

The user-friendly DLW (Digital Lean Wiring) software collects production data, which is an important prerequisite for the automation of control cabinet construction.

ZETA 620SPECIFICATIONS
Specification nameSpecification value
Shortest wire length for one-sided processing60 mm
Shortest wire length for two-sided processing240 mm
Wire length (standard tray) max.4000 mm
Strip length side 2 max.25 mm
Strip length side 1 max.25 mm
Wire outer diameter max.6 mm
Wire cross section min.0.5 mm²
Wire cross section max.6 mm²
Wire draw-in speed max.3 m/s
Length accuracy± 2 mm to 400 mm, < 0.5% of 401 mm – 4m
Wire changer (in steps of 6 wires)24 wires
Sequence processing (number of wires)24 wires
Noise level (without crimp modules) max.80 dB
Electrical connection3 × 208 - 480 V 50/60 Hz, 3 kVA (base machine)
Compressed-air connection6 bar
Air consumption (without modules)7 m³/h
Network connectionEthernet
Exhaust connectionUpon request
Compressed-air quality in accordance with DIN/ISO 8573-1Compressed air, dry, filtered (10 μm), oil-free
Weight (approx.)700 kg
Length2150 mm
Width1545 mm
Height (with safety cover closed)1765 mm
Height (with safety cover open)2765 mm
Minimum clearance around equipment for maintenance work1500 mm
Floor conditionsLevel, stable, clean and vibration-free bearing surfaces. Bearing surface for machine bearing points, made from a continuous base plate of concrete. No expansion joints between machine bearing points. Bearing surface is slip-proof. No plastic or asphalt coatings.
Processing outside the specificationsProcessing outside the specifications upon request. In case of doubt, we will be happy to provide processing samples for your wires.
Hard, tough wiresIn the case of extremely hard, tough wires, processing may not be possible even within the cross section range. In case of doubt, we will be happy to provide processing samples for your wires.
Need more Information?
Call (91) 9595525010 or e-mail contact@emstonline.com

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