Harness Manufacturing

Overview

The Zeta 630 increases productivity in control cabinet construction with two process modules from batch size 1 and with up to 36 different wires in the wire changer.

The wide variability of control cabinet construction requires many materials such as wire types, terminals or ferrules. The Zeta 630 allows just-in-time processing in batch or sequence production of various wires for cabinet building without changeover – thanks to the automatic wiref changer with 36 positions, the CM 1/5 GS module for five different ferrules and the CM Duo for 4 mm² / 6 mm² sleeves. With the three special blade pairs, cross sections of 0.22 to 6 mm² can be perfectly processed in sequence. The processing parameters are converted via TopConvert and sent automatically by the Komax WPCS interface directly to the machine without any manual programming effort.

Features

36 wire variants available in the wire changer

Automated processes reduce production time by up to 50 percent. The automatic wire changer provides up to 36 different wires without a changeover.

Precise processing with high-quality cutting unit

The cutting unit with three blade pairs processes cross-sections of 0.5 to 6 mm² perfectly in sequence. High-quality, durable blades enable high process speeds.

Batch or sequence production without changeover possible

The integrated bundler sorts the batches and fixes the appropriate wires with adhesive tape in a single process step. Even complex jobs can be completed without much effort.

Processing of up to 5 different ferrules

The CM 1/5 GS module processes up to five different ferrules. Reliable, fully automatic production ensures consistently high quality.

Automatic marking system with two inkjet markers

The automatic marking system for two different inkjet markers optimally labels the wires before completion for easy logistics and further processing.

Technical Data

ZETA 630SPECIFICATIONS
Specification name	Specification value
Shortest wire length for one-sided processing	85 mm
Shortest wire length for two-sided processing	240 mm
Strip length side 2 max.	25 mm
Strip length side 1 max.	25 mm
Wire outer diameter max.	6 mm
Wire cross section min.	0.22 mm²
Wire cross section max.	6 mm²
Wire draw-in speed max.	10 m/s
Length accuracy	± 1mm or < 0.2% (depending on cable length)
Wire changer (in steps of 6 wires)	36 wires
Sequence processing (number of wires)	36 wires
Noise level (without crimp modules) max.	80 dB
Electrical connection	3 × 208 - 480 V 50/60 Hz, 3 kVA (base machine)
Compressed-air connection	5 – 6 bar
Air consumption (without modules)	7 m³/h
Network connection	Ethernet
Exhaust connection	Upon request
Compressed-air quality in accordance with DIN/ISO 8573-1	Compressed air, dry, filtered (10 μm), oil-free
Weight (approx.)	1700 kg
Length	2365 mm
Width	2005 mm
Height (with safety cover closed)	1990 mm
Height (with safety cover open)	2870 mm
Minimum clearance around equipment for maintenance work	1500 mm
Floor conditions	Level, stable, clean and vibration-free bearing surfaces. Bearing surface for machine bearing points, made from a continuous base plate of concrete. No expansion joints between machine bearing points. Bearing surface is slip-proof. No plastic or asphalt coatings.
Processing outside the specifications	Processing outside the specifications upon request. In case of doubt, we will be happy to provide processing samples for your wires.
Hard, tough wires	In the case of extremely hard, tough wires, processing may not be possible even within the cross section range. In case of doubt, we will be happy to provide processing samples for your wires.

Downloads

Zeta 630