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Zeta 650

Zeta 650

Thanks to their five (Zeta 640) or eight (Zeta 650) process modules, Zeta 640/650 can process up to 36 wires without changeover, from batch size 1 and just-in-time.

The Zeta machines assemble the required cables fully automatically on five (Zeta 640) or eight (Zeta 650) process modules from A to Z. The wire bundles are either already tied up or sorted in the correct order and prepared for further processing. This greatly simplifies and speeds up installation in the control cabinet and logistics. The data for the processing parameters can be easily converted with TopConvert via data export from any system and sent directly to the machine at the Komax interface WPCS. This means that the manual programming of articles on the machine is no longer necessary for all automated tasks already accepted. Feeding and subsequent processing are therefore error-free and highly efficient.

Three pairs of blades with optional incision monitoring (ACD)

The already integrated three blade pairs cover the entire cross-section range, which enables production without changeover. The ACD continuously checks the quality.

 

Sorting and binding batches in one process step

If desired, the bundler wire deposit can be tied up and sorted in the correct order, and the wires can be prepared for further processing separately according to sequences or batches.

 

Wire changer with up to 36 wires in cross section

The automatic wire changer provides up to 36 different wires from the entire cross-sectional area, thus enabling efficient processing without changeover. This covers, for instance, the wide variety of control cabinet designs.

 

High performance with 3 shuttles working in parallel

With three shuttles working in parallel, fully automatic production is guaranteed just-in-time and from batch size 1– with consistently high quality.

 

Bundled wires with optional tube labeling

To simplify processing, wires are bundled as required. Up to two inkjet printers automatically mark the wires in black and another color.

ZETA 650SPECIFICATIONS
Specification nameSpecification value
Shortest wire length for one-sided processing85 mm
Shortest wire length for two-sided processing240 mm
Wire length (standard tray) max.3000 mm
Strip length side 2 max.25 mm
Strip length side 1 max.25 mm
Wire outer diameter max.6 mm
Wire cross section min.0.22 mm²
Wire cross section max.6 mm²
Wire draw-in speed max.10 m/s
Wire acceleration50 m/s²
Length accuracy± 1mm or < 0.2% (depending on cable length)
Electrical connection3 × 208 - 480 V 50/60 Hz, 3.5 kVA (base machine)
Compressed-air connection5 – 8 bar
Air consumption (without modules)15 m³/h
Network connectionEthernet
Exhaust connectionUpon request
Recommended operating pressure ±0.5bar/7.25psi6 bar
Compressed-air quality in accordance with DIN/ISO 8573-1Compressed air, dry, filtered (10 μm), oil-free
Minimum permissible cross section of connection linesDN 15
Recommended size of compressed-air storage per machine50 l
Weight (approx.)2600 kg
Floor load capacity500 kg/m²
Maximum permissible operating pressure6.5 bar
Length4533 mm
Width2050 mm
Height (with safety cover closed)2060 mm
Height (with safety cover open)2870 mm
Minimum clearance around equipment for maintenance work1500 mm
Floor conditionsLevel, stable, clean and vibration-free bearing surfaces. Bearing surface for machine bearing points, made from a continuous base plate of concrete. No expansion joints between machine bearing points. Bearing surface is slip-proof. No plastic or asphalt coatings.
Processing outside the specificationsProcessing outside the specifications upon request. In case of doubt, we will be happy to provide processing samples for your wires.
Need more Information?
Call (91) 9595525010 or e-mail contact@emstonline.com

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